The group of Microwaves and Carbons Applied to technology (MCAT) belongs to the Department of Chemical Process for Energy and the Environment of the Instituto Nacional del Carbón (INCAR) from the Spanish Scientific Council (CSIC).
The research activity of the group focuses on the use of microwave heating and carbon materials for environmental and energy applications
Abstract: Vivimos en una sociedad que demanda cantidades importantes de agua para su uso en numerosas actividades, por lo que la extracción de caudales de su ámbito natural de circulación es algo natural. En este libro se analizan los nuevos tratamientos y tecnologÃas que actualmente se llevan a cabo para el tratamiento en el ciclo del agua.
Abstract: Symmetric supercapacitors (SSC) and asymmetric supercapacitors (ASC) that use carbon xerogels with different porous textures as negative electrode and manganese oxide as positive electrode were investigated. The electrochemical performance of symmetric supercapacitors with carbon xerogel electrodes was mainly influenced by the textural characteristics of the carbon, pore size distribution being the property that has the strongest influence on the capacitance performance. The asymmetric supercapacitor showed an excellent capacitance performance (i.e. 213 F gâ1) when a chemical activated carbon xerogel with a high SBET (i.e. 2360 m2 gâ1) was used as negative electrode and high performing oxide-based manganese as positive electrode, thereby demonstrating that carbon xerogels and manganese oxide have potential applications in supercapacitor devices.
Abstract: The present work gathers a general review of the properties, advantages and disadvantages of the principal electrode materials used in electrochemical capacitors (also called supercapacitors). The choice of these materials has an enormous influence on the final characteristics of the electrochemical device. Among the available electrode materials for their application in supercapacitors, carbonbased porous materials, transition metal oxides and conductive polymers are included. Each of these families of materials presents some advantages and drawbacks, so, in many occasions, a single material is not used for the preparation of the electrodes. The trend is directed to the use of hybrid electrodes, namely, those made of materials of different nature to combine the beneficial aspects and to offset the limitations of each material separately.
Abstract: This work deals with the conventional and microwave-assisted pyrolysis of coffee hulls in order to determine the influence of the pyrolysis method on the characteristics of the pyrolysis products. The high syngas content obtained in microwave heating (73 vol %) is thought to be a result of the fact that self-gasification of the char with CO2 and the catalytic decomposition of CH4 are favoured in microwave. Individual reactions were also studied in both heating methods. The conversions were greater for microwave than for conventional heating. In the case of methane decomposition, CH4 conversion experiences a significant drop due to the formation of coke deposits which reduce catalytic activity. However, when a CH 4/CO2 mixture was used, this problem was minimized since the CO2 partly removed the carbon deposits formed, providing an "in situ" route for catalyst regeneration. Results reported in this paper have serve as starting point for the development of a new process for conversion of biogas into syngas.
Abstract: Carbon nanofibres, obtained at industrial scale by chemical vapour deposition, were subjected to oxidative treatments under CO2 and air at different temperatures. The experiments were performed in electric and microwave furnaces, both at bench scale. The effect of the different treatments on the fibre content (i.e., depuration degree), surface chemistry, porous structure and graphitic properties, of the product obtained in the industrial reactor, were evaluated. The results obtained show that microwave treatments were less selective regarding the depuration process, but this process presents advantages like the low time consuming, besides the increase of the oxidation degree and the graphitic properties of the final sample.
Abstract: For ecological reasons, there is an increasing demand for recycling polyethylene terephthalate (PET) wastes in developed countries. Although one potential application might be its utilisation for the production of activated carbons, the behaviour of these wastes when subjected to different heat treatments and activation processes is still not very well known. In the present work, samples with different degrees of burn-off were prepared by pyrolysis in an inert atmosphere and subsequent CO2 activation at high temperatures. The derived changes in the textural and structural properties of the residual solids were studied by helium picnometry, N2 and CO2 adsorption isotherms, powder XRD, Raman spectroscopy and XPS. The study reveals that CO2 activation of PET wastes develops a carbonaceous matrix with micropores. Helium measurements showed that the mass density of the activated samples increased as the degree of burn-off increased. Characterisation studies revealed that the structural changes derived from pyrolysis and further CO2 activation mostly involved a progressive decrease in the number of structural units.
Abstract: The oxidative adsorption of methyl mercaptan on nitrogen-enriched bituminous activated carbon was analyzed. Investigations show that mercaptans were highly volatile organic compounds responsible for disagreeable odors. It was found that the surface chemistry of bituminuous coal-based activated carbon changed with the high degree of aromatization. The results show an increased capacity of methyl mercaptan (MM) removal and an increase in the oxidizing power of materials on which MM oxidized to methyl methane thiosulfonate.
Abstract: The microwave heating was used for introducing molecular sieve properties into activated carbon fibers (ACF). Acrylic textile fibers used as precursors for the production of the ACF and were manufactured from acrylonitrile (90 wt.%) and vinyl acetate (10 wt.%). During microwave treatment the carbon bed reached temperatures of 800-1000 °C after two min. heating. The results show that microwave heating could be a useful alternative to more commonly used methods for introducing molecular sieve properties into activated carbon adsorbents. One of the advantages of the microwave method is that, in the microwave furnace the carbon bed is uniformly heated throughout.
Abstract: Understanding the ignition behaviour of coal is of utmost importance for the design of boilers and control of the combustion process. In recent years there has been an increasing utilisation of coal blends for combustion, but information on the possible interactive effects during ignition of the individual components is scarce. In this work the ignition behaviour of a series of coal blends, made up from three coals of different rank, sub-bituminous, high volatile and low volatile bituminous, was studied. To this end a thermogravimetric analyser linked to a mass spectrometer for evolved gas analysis was used. Different ignition behaviour was observed for the coals studied; the sub-bituminous and low volatile bituminous coals ignited heterogeneously, while homogeneous ignition occurred for the high volatile bituminous coal. In the case of blends of the low and high volatile bituminous coals, different mechanisms of ignition were observed depending on the blends composition.
Abstract: This paper explores the use of microwave energy for sewage sludge drying. Four sewage sludges and two microwave devices -a multimode microwave cavity oven (MC) and a single-mode microwave cavity oven (SMC)-were used. On comparing the results of microwave drying with those of conventional drying with hot air, it was found that the use of microwaves saved considerable time and energy. Thus, with the MC microwave oven only 5 minutes was needed to achieve less than 1 wt% moisture content whereas 8 min was required with the SMC and 55 min with conventional drying. The reduction in volume obtained during the drying process was also assessed, the values reached being between 65-90 %. The composition of the sludge was studied by IRTF and elemental analysis. The dried sludges showed a high oxygen content distributed among compounds with C=O and C-O-C groups and a high aliphatic hydrogen content.
Abstract: Knowledge of the amount and distribution of active sites in carbons is of paramount importance for a better understanding of the kinetics involved in heterogeneous gas solid reactions. In this work a commercial active carbon, CM, was treated at several temperatures in order to obtain a series of samples with different textural and structural properties. The results showed that the loss of reactivity of the samples, determined by thermogravimetric analysis, is related not only to the lower surface area but also to the decrease in the amount of active sites due to a higher structural ordering.
Abstract: The formation of mesophase from a low temperature coal tar pitch using formaldehyde as a promoter for polymerization, was studied. The types and contents of anisotropic material in the semi-coke were evaluated by optical microscopy. Samples were embedded in an epoxy resin, left overnight, cut and polished for the examination of particle cross-sections. The results show that the polymerization of a low temperature coal tar pitch with formaldehyde promotes the reaction of the phenolic compounds to form β-resins, and decreases the coalescence tendency of the mesophase.
Abstract: Poly(ethyleneterephthalate), PET, is nowadays one of the polymers more widely used. However, due to its big production, it accounts for a large part of the wastes generated and it becomes necessary to minimise them. The PET incineration with energy recovery is the most common way to eliminate these residues. Further research is needed in order to find alternative processes to recycling PET. In this work, it is shown that the post-consumer PET is an interesting source of carbonaceous materials that develop a well controlled microporosity, giving the possibility of application in several fields.
Abstract: Herein we report results from quantum chemical calculations on a large series of pyrone-like model compounds which are relevant for carbon basicity. In consonance with previous work (Carbon 1999, 37, 1002), pyrone-like functionalities at the edge of graphene layers are predicted to exhibit a broad range of pKa values (4-13) depending on the relative position of the ketone and etheric rings. The thermodynamic stability of pyrones is discussed in terms of reaction energies calculated for selected isodesmic processes which give insight into the role of the adjacent basal plane, the relative abundance of polycyclic pyrone-like structures, and so forth. In addition, we show that hypothetical redox processes involving pyrone-like structures have estimated electrochemical potentials which lie in the range of those observed in many carbons. Finally, the ability of pyrone-like model compounds to provide a global view of the chemical and electrochemical properties of basic carbon surfaces is discussed.
Abstract: The effect of curing temperature on smokeless fuel briquettes has been studied by Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS), and temperature programmed decomposition (TPD). These techniques help to predict the final properties of these briquettes which were prepared with a low-rank coal, sawdust, and olive stone as biomasses and humates as binder. The best mechanical properties are reached with both the mildest thermal curing at 95°C and the cocarbonized at 600°C of Maria coal (M2) and sawdust (S) due to the fibrous texture of sawdust. The temperature of curing causes the release of a certain amount of oxygenate structures and the decrease of the mechanical resistance.
Abstract: The present work reports a theoretical study of the infrared spectra of chemical structures that are suitable to the description of the surface chemistry of carbon materials. Prior to any consideration, the computational approach was tested and adapted by comparing the predicted IR spectra to those obtained experimentally for various reference compounds. Several models were considered, subsequently accounting for the most relevant functional groups that have been postulated to decorate the edges of graphene layers on carbon materials (i.e., anhydrides, carboxyls, lactones, phenolic, quinones, and pyrones). For each of the previous functional groups, different structures involving a different number of fused rings were considered. This strategy allowed us to establish the effect of conjugation on the shift of the IR frequencies corresponding to a given functional group. Cooperative effects between different functional groups (phenol-carboxyl, phenol-lactone, and so on) were another aspect that revealed itself to be an interesting issue when assigning frequencies in the IR spectra of highly oxidized carbon materials. Thus, it was found that the frequencies of the C=O bonds present in acid functional groups were systematically lowered when phenolic groups were close enough to establish hydrogen bonds. Special attention was also paid to the elucidation of the origin of the 1600-cm-1 band of carbons. It was found that, in the case of acid carbons, this band can be assigned to C=C stretching of carbon rings decorated mainly with phenolic groups. Cyclic ethers in basic carbons would also promote absorption in the 1600-cm-1 region of the IR spectrum. Finally, the predicted assignments are employed to interpret the IR spectra obtained experimentally for several activated carbons.
Abstract: The active surface area (ASA) values determined by gravimetric, temperature programmed desorption (TPD), and oxygen chemisorption isotherms (OCI) methods were compared. An activated carbon was treated using different temperatures and vacuum to obtain several samples with different textural properties. The gravimetric and TPD methods were carried out in a thermogravimetric analyzer (TGA) and a volumetric apparatus was used for OCI. Results showed that the gravimetric method yielded the highest ASA values.
Abstract: Polymer waste nowadays accounts for a large part of municipal solid waste and so poses a problem of considerable concern for the environment. In this study, it is reported that poly(ethylene terephthalate) pyrolysis is a valuable process with no residual solids, as all the products obtained are of potential use, i.e., energy from the gases produced (58%), terephthalic acid (approximately 20%), and a solid black residue (22%) which, when activated, shows interesting properties, making it useful as an adsorbent. Pyrolysis of raw PET was performed under nitrogen atmosphere, and ulterior activation was achieved at 925°C, with a flow rate of 10 mL min-1 of CO2, up to different burn-off degrees. Textural characterisation of the samples was carried out by measuring apparent density (mercury at 0.1 MPa), mercury porosimetry, and N2 and CO2 adsorption isotherms, at -196 and 0°C, respectively. The active carbons obtained were mainly microporous, with BET apparent surface areas of up to 2468 m2g-1.
Abstract: Nitrogen oxides are one of the major environmental problems arising from fossil fuel combustion. Coal char is relatively rich in nitrogen, and so this is an important source of nitrogen oxides during coal combustion. However, due to its carbonaceous nature, char can also reduce NO through heterogeneous reduction. The objectives of this work were on one hand to compare NO emissions from coal combustion in two different types of equipment and on the other hand to study the influence of char surface chemistry on NO reduction. A series of combustion tests were carried out in two different scale devices: a thermogravimetric analyzer coupled to a mass spectrometer and an FTIR (TG-MS-FTIR) and a fluidized bed reactor with an on line battery of analyzers. The TG-MS-FTIR system was also used to perform a specific study on NO heterogeneous reduction reactions using chars with different surface chemistry. According to the results obtained, it can be said that the TG-MS-FTIR system provides valuable information about NO heterogeneous reduction and it can give good trends of the behavior in other combustion equipments (i.e., fluidized bed combustors). It has been also pointed out that NO-char interaction depends to a large extent on temperature. n the low-temperature range (<800 °C), NO heterogeneous reduction seems to be controlled by the evolution of surface complexes. In the high-temperature range (>800 °C), a different mechanism is involved in NO heterogeneous reduction the nature of the carbon matrix being a key factor.
Abstract: In carbon materials, active surface sites only represent a fraction of the total surface area, called active surface area (ASA). Knowledge of the nature and concentration of the active sites is of paramount importance for a better understanding of the kinetics involved in heterogeneous gas-solid reactions. However, although ASA reveals interesting information about the sample, there is a need for a reliable and standardised method for its estimation. The aim of this work is to compare ASA determination by the usual methods (i.e., gravimetry, TPD) with another method, which is based on pressure measurements in order to perform an oxygen chemisorption isotherm (OCI). The results showed that the OCI method seems to be a valuable and alternative method for ASA determination, as it avoids the main potential source of errors inherent in the usual methods.
Abstract: The purpose of this work was to study the formation of mesophase spherules from a low-temperature coal tar pitch under carbonization conditions. For comparison, the carbonization of a high-temperature coal tar pitch and a petroleum pitch were also considered. Different operating conditions during the carbonization process were used in an attempt to cover different degrees of mesophase formation and development for each pitch. The parent pitches and the semicokes thus obtained were analyzed by elemental analysis, optical microscopy, and Fourier transform infrared spectroscopy (FT-IR). More significantly, the samples were subjected to thermal decomposition under well-controlled operating conditions from room temperature to 850°C in a thermogravimetric analyzer (TG). The use of a mass spectrometer linked to the TG (TG-MS) provides additional data about the devolatilization process, yielding information about the evolution of different volatile products and about possible chemical reactions occurring during thermal decomposition. Thus an insight into the process of mesophase formation is obtained. The results from FT-IR, elemental analysis, and the TG-MS tests were compared with the different extents of mesophase formation, checked by optical microscopy. According to the results, several stages can be distinguished as temperature increases in the carbonization process of the pitches. In the low-temperature coal tar pitch, the devolatilization of light components, especially phenols, accounts for the most significant weight loss. Moreover, cross-linking contributes greatly to the formation and development of mesophase, resulting in the predominance of bulk mesophase in a relatively short time in the case of the low-temperature coal tar pitch.
Abstract: Ab initio calculations predict that pyrone-like structures (see picture) have large thermodynamic basicities similar to those of the proton sponges, such as 1,8-bis(dimethylamino)naphthalene. These compounds could, therefore, be novel types of oxygen-based organic superbases and show a clear structure- activity relationship between their unusual basicity and the resonance stabilization achieved by their protonated forms.
Abstract: This study was designed to determine the value of microcalorimetry as a probe of acid/base sites on carbon surfaces. Calorimetric studies of ammonia adsorption on acid and ammonia pretreated activated carbon (BDH) samples demonstrated that the technique does titrate acid sites (at equilibrium) according to their relative strengths. However, only in conjunction with other techniques, including Boehm titration, point of zero charge (PZC) and temperature programmed desorption (TPD) is it possible to determine the probable identity of the acid sites present on a given carbon. Collective consideration of the data from all techniques suggests that ammonia pretreatments create a surface whose chemistry is completely different from that of the original carbon. Not only are new acidic sites created, but a high concentration of basic sites are introduced as well. Thus, the final surface is clearly amphoteric, to an extent which is largely dictated by the pretreatment temperature.
Abstract: The surface chemistry of two active carbons was modified using a microwave device as a heat source. When microwave treatments are conducted in a nitrogen flow, most oxygen-containing groups are removed from the surface of the carbons. This in turn gives rise to a significant increase in the pH of the carbons. Microwave treatment is less time-consuming than conventional heating. Only a few minutes are required to transform an acidic carbon into a basic carbon with a relatively low oxygen content. On the other hand, microwave-treated carbons undergo re-oxidation, to a greater or lesser extent, upon atmospheric exposure. It was observed that atmospheric re-oxidation of microwave-treated carbons tends to restore more acidic groups when the treatment is carried out on an acidic precursor than when the carbon is of a basic character. Nevertheless, carbons exposed to the atmosphere for up to 2 months still showed higher pHs than those of the corresponding precursors.
Abstract: Simultaneous thermogravimetry-mass spectrometry was used to study the pyrolysis behaviour of an anthracite and three bituminous coals of different volatile matter content. This system was optimized by using calcium oxalate as a reference for calibration. A normalization method that permitted a semiquantitative comparison between the volatile species of the coals was also developed. The instantaneous evolution of the volatile compounds was studied by means of temperature-programmed pyrolysis experiments. The peaks varied in shape, temperature and size, and showed a marked dependence on coal rank. This can be attributed to the varying amounts of the different functional groups in the coals studied. Special attention was paid to the nitric oxide released during pyrolysis, together with its precursor species.
Abstract: The results presented in this work are part of a more extensive research programme aimed at assessing the impact of coal porous structure on density based process evaluation and modelling. The coal samples used were obtained from two different density-based cleaning processes, a Vorsyl dense medium separator for treating an anthracite (TW) with a size fraction of 0.5-8.0 mm and a spiral concentrator for treating a bituminous coal (DH) with a size of less than 2 mm. Textural characterisation of the samples was carried out by measuring true (helium) and apparent (mercury) densities and mercury porosimetry up to a maximum pressure of 200 MPa. Adsorption isotherms in CO2 at 273 K were also determined for both coal series. In the case of the bituminous coal series a linear relationship between porosity and ash level was found. This may have important implications if coal porosity and/or textural parameters need to be incorporated into new density-based simulation models.
Abstract: The contribution to carbon basicity of pyrone-type structures is examined in this work by carrying out ab initio calculations on various cluster models. The different basic sites in a bicyclic pyrone structure are studied at the MP2/6-311+G(2d,2p)â¥MP2/6-31G(d) level of theory, rendering a reaction energy of -84.2 kcal/mol when a proton transfer takes place from H3O+ to the carbonylic oxygen in pyrones. The interpretation of the theoretical results confirms that resonance stabilization is a crucial factor controlling the basic character of pyrone-type structures. Various effects, like the modification of the etheric position, the relative position of non-neighboring oxygen atoms, and the presence of an adjacent basal plane, are also taken into account. Due to the increase of resonance stabilization observed in large cluster models, a broad spectrum of base strength covered by pyrone-type structures is predicted. The reaction energies of these pyrone-type structures with H3O+ are a few kilocalories per mole more exoergic than that of quinoline, an illustrative organic base. These results support the outstanding role played by pyrone-type structures in carbon basicity.
Abstract: The emission of sulfur oxides during the combustion of coal is one of the causes, among other air pollution problems, of acid rain. The contribution of coal as the mainstay of power production will be determined by whether its environmental performance is equal or superior to other supply options. In this context, desulfurization of coal before combustion by biological methods was studied Four Spanish high-sulfur content coals of different rank were inoculated with bacteria isolated from mine-drainage waters and with naturally occurring bacteria inherent in the coals to be treated. Higher levels of desulfurization were obtained in the case of the samples treated with their own accompanying bacteria and when aeration was increased. All the samples were amenable to the biodepyritization processes. However, it is of little value to achieve large sulfur reductions if a decrease in coal combustion performance is obtained in the process. For this reason, a comparison was made between the combustibility characteristics of the original coals and those of the biodesulfurized samples. Results indicated that combustibility was not substantially modified by the overall biological treatment. The benefits of reduced sulfur emissions into the atmosphere ought to be taken into account as part of the general evaluation of the processes. The emission of sulfur oxides during the combustion of coal is one of the causes, among other air pollution problems, of acid rain. The contribution of coal as the mainstay of power production will be determined by whether its environmental performance is equal or superior to other supply options. In this context, desulfurization of coal before combustion by biological methods was studied. Four Spanish high-sulfur content coals of different rank were inoculated with bacteria isolated from mine-drainage waters and with naturally occurring bacteria inherent in the coals to be treated. Higher levels of desulfurization were obtained in the case of the samples treated with their own accompanying bacteria and when aeration was increased. All the samples were amenable to the biodepyritization processes. However, it is of little value to achieve large sulfur reductions if a decrease in coal combustion performance is obtained in the process. For this reason, a comparison was made between the combustibility characteristics of the original coals and those of the biodesulfurized samples. Results indicated that combustibility was not substantially modified by the overall biological treatment. The benefits of reduced sulfur emissions into the atmosphere ought to be taken into account as part of the general evaluation of the processes.
Abstract: Two commercial activated carbons were subjected to thermal treatment in a N2 atmosphere using a microwave multimode resonant cavity and a conventional electric tube furnace as heat sources. The temperature of the carbon bed during the microwave treatment was monitored using an infrared pyrometer and an Inconel sheltered type-K thermocouple. A comparison between both methods of measuring temperature was made. When similar treatment temperatures are used, both techniques produce similar changes in the textural and chemical properties of the activated carbons. However, microwave treatment is much less time-consuming than conventional heating. Microwave treatment in an inert environment seems to be an efficient and attractive way of removing oxygenated functionalities from carbon surfaces and of increasing the hydrophobicity and basicity of carbons.
Abstract: NO is the primary product of the oxidation of char nitrogen, and in some combustion processes the NO can be reduced on the char surface to give N2O and/or N2. In this study a range of bituminous coals (low, medium and high volatile matter content) were pyrolysed in a fixed bed reactor at various heating rates. Textural characterisation was carried out by measuring true (He) and apparent (Hg) densities and N2 (-196°C) and CO2 (0°C) adsorption isotherms. Pore volume distributions and surface areas were obtained for the chars studied. A thermogravimetric analyser coupled to a quadrupole mass spectrometer (TG-MS) was used to study the combustion behaviour of the samples and the nitrogen compounds evolved during temperature-programmed combustion. Results are discussed in terms of the influence of both textural properties and reactivity on NO emissions and on the heterogeneous reduction of NO.
Abstract: Previous experimental work with several carbons revealed the presence of various basic sites of different strength. The work reported here argues that this controversy is mainly due to an important lack of information. In particular, it is shown that the assumption about the weak basic character of the pyrone-like structures must be seriously reconsidered.
Abstract: Certain aspects of the Nippon Steel Corp. (NSC) based test for measuring metallurgical coke reactivity were studied at the Spanish National Coal Institute (INCAR). It was found that some highly reactive cokes do not follow the correlation between the coke reactivity index (CRI) and the coke strength after reaction (CSR) observed in most metallurgical cokes. It was proved that the temperature of the furnace at the beginning of the NSC test is irrelevant to the subsequent determination of CRI and CSR. By starting the test with a hot furnace, the total operation time and energy consumption can be reduced. In addition, a good correlation was found between the NSC test and a simpler and more economical test: the ECE-INCAR reactivity test.
Abstract: Grinding of a high volatile bituminous coal was performed in three comminution devices: Raymond Mill (RM), Rolls Crusher (RC) and Ball Mill (BM). The pulverised samples were sieved to obtain four particle size fractions, and temperature-programmed combustion (TPC) was used for the evaluation of their combustion behaviour. In addition, three coals of different hardness and rank were mixed in various proportions in order to compare the combustibility characteristics of the binary coal blends with those of the individual coals. The effect of coal blending on grindability was also studied. It was found that grindability was non-additive especially when coals of very different Hardgrove Grindability Index (HGI) were blended. The combustion studies also suggested that there exists an interaction between individual coals when they are burnt as a blend. Copyright (C) 1999 Elsevier Science S.A. Grinding of a high volatile bituminous coal was performed in three comminution devices: Raymond Mill (RM), Rolls Crusher (RC) and Ball Mill (BM). The pulverized samples were sieved to obtain four particle size fractions, and temperature-programmed combustion (TPC) was used for the evaluation of their combustion behaviour. In addition, three coals of different hardness and rank were mixed in various proportions in order to compare the combustibility characteristics of the binary coal blends with those of the individual coals. The effect of coal blending on grindability was also studied. It was found that grindability was non-additive especially when coals of very different Hardgrove Grindability Index (HGI) were blended. The combustion studies also suggested that there exists an interaction between individual coals when they are burnt as a blend.
Abstract: Coal combustion computational fluid dynamic (CFD) models are a powerful predictive tool in combustion research. In existing coal combustion CFD models, the process is described by three kinetic rates: coal devolatilization, volatile combustion and char combustion. A general, representative devolatilization rate for coal is a matter of some contention, and measured rates depend upon the type of experimental system employed in their determination. Thus the reported rates vary considerably, causing difficulties in the choice of rate expression for CFD modelling applications. In this investigation, a laminar flow CFD model of a drop-tube furnace was used to assess the influence of global devolatilization rates on overall combustion behaviour, and in particular, NOx emissions. The rates chosen include some of the common expressions employed by researchers in the field. Analysis, and comparison of the modelling results with those of the experimental, indicated that a single-step devolatilization rate can give satisfactory profiles. This rate can be calculated from the tar release rate using a network model such as FG-DVC (functional group, depolymerization, vaporization and cross-linking), together with the nitrogen partitioning between gas and char during pyrolysis. The use of these single-step models result in good predictions of NOx, and the inclusion of soot/NOx interactions can improve the model significantly to give an excellent agreement with experimental results.
Abstract: At present the primary difficulty with employing carbon for the purposes of NOx removal is the lack of selectivity. Carbon generally reacts as readily with oxygen as with NO. Thus, carbons in lean-burn exhausts (O2/NO>100) generally `burn' rather than selectively removing NO. Here we report on microcalorimetric studies which show that high temperature (950 °C) hydrogen-treated carbons will adsorb NO at room temperature, but will not adsorb significant quantities of oxygen. In contrast, the same activated carbon treated at high temperature in nitrogen will strongly adsorb both species. The selective nature of the hydrogen-treated material and the less-selective nature of the nitrogen-treated material is fully consistent with an earlier model of carbon surface chemistry which highlights the contrast in the character and concentration of active surface species created by each of these treatments.
Abstract: In heterogeneous gas-solid reactions knowledge of the nature and concentration of active sites is important for an understanding of the kinetics involved in such reactions. Variations in the reactivity of chars have been associated with differences in the amounts of active surface area (ASA). Although procedures for measuring textural properties are well established, ASA is determined through a variety of techniques. In this study a low volatile bituminous coal was pyrolysed at various heating rates and soaking times in order to obtain chars with different properties. Total surface areas were obtained from gas adsorption isotherms in N2 at -196°C and in CO2 at 0°C. Total pore volume was calculated by measuring true (He) and apparent (Hg) densities. ASA was evaluated by using gravimetric and volumetric methods, and the results are discussed in terms of relating char reactivity in oxygen, with ASA values.
Abstract: The surface chemistry of two active carbons was modified by heating them using a microwave device as a heat source. When microwave treatments are conducted in a nitrogen flow, most oxygen-containing groups are removed from the surface of the carbons. This in turn gives rise to an increase in the pH of the carbon. Microwave treatment is less time-consuming than conventional heating. Thus, only a few minutes are required to transform an acidic carbon into a basic one with a relatively low oxygen content.
Abstract: Char nitrogen is considered as a key factor in NOX emissions during coal combustion. Coal char plays a role not only in the formation of NO but also in its reduction on the char surface. The textural properties of chars, therefore, and the nature and concentration of active sites are important in these heterogeneous reduction reactions. In this study a low volatile bituminous coal was pyrolysed at different heating rates in order to obtain chars with different textural properties. The results seemed to show a relationship between char texture and NO reduction on the char surface. The nature of active sites involved in the heterogeneous reduction of NO is another matter of concern. In this work the role of oxygen surface complexes was studied through chemical modification of char surface.
Abstract: Textural properties are usually considered as the most important properties of activated carbons, however many applications of these materials are conditioned by their chemical characteristics. The understanding of surface chemistry of activated carbons is being of increasing interest among manufactures, consumers and researchers of activated carbons. Despite of that, some aspects concerning surface chemistry of carbons are not well known. This work gives a global view about the importance, the characterization and the methods of modification of surface chemistry of activated carbons.
Abstract: The contribution to carbon basicity of Ï-cation interactions in aromatic systems has been investigated in this work by carrying out ab initio calculations on various cluster models. According to various levels of theory, the mono-, bi-, and tridentate H3O+-benzene complexes present a binding enthalpy in the gas phase of about -28 kcal/mol showing intermolecular contact through unconventional hydrogen bonding between H3O+ and the Ï-cloud of benzene. The interaction energies calculated for other cluster models (pyrene-benzene-H3O+, coronene-H3O+, and a C54H18-H3O+ cluster) indicate that the size of the basal plane has a slight influence on the strength of this Ï-cation interaction, whereas the presence of the Ï-Ï contacts reinforces the electrostatic interaction with the H3O+ cation. These theoretical results support experimental data on the ability of the basal planes to contribute to carbon basicity and suggest that Ï-cation interactions may play an important role in the surface chemistry of carbon materials.
Abstract: Microcalorimetry was employed to study the surface chemistry of activated carbon. The chemistry of active sites was found to be a function of the pretreatment procedure. Following treatment at high temperature (950°C) in nitrogen, the carbon adsorbed a great deal of oxygen at 25°C with a remarkably high heat of adsorption (approx. 125 kcal/gmol O2), whereas after treatment at high temperature in hydrogen the same carbon adsorbed virtually no oxygen at 25°C. It was found, however, that the hydrogen treated carbon did adsorb oxygen at an elevated temperature (150°C). Changes in the character of oxygen interaction with the carbon surface can be related to the nature of unsaturated sites on the carbon surface. Specifically, after treatment in nitrogen the surface contains a high concentration of highly unsaturated ('dangling') carbon atoms which interact rapidly and strongly with oxygen. All these sites are removed by the hydrogen treatment leaving only partially unsaturated sites, which only interact with oxygen at elevated temperature.
Abstract: In this paper, the use of calorimetric techniques to characterize different carbon materials is reviewed. The focus of the review is on the use of calorimetric techniques to assess chemical properties of carbons (e.g. nature of surface groups, hydrophobic/hydrophilic character, acidic/basic behavior, etc.), and a small section is dedicated to the application of calorimetry in determining the physical properties of carbons (e.g. surface areas, pore size distribution, etc.). The following techniques are described: immersion and flow-adsorption calorimetry and gas-adsorption microcalorimetry. Several representative examples of the use of calorimetry techniques to evaluate both physical and chemical properties are presented. It is demonstrated that calorimetry has provided unique insights into the structure and chemistry of active sites on the surface of various carbons.
Abstract: Further insight into important aspects of the chemical surface properties of activated carbons is provided by rationalizing the differences in O2 adsorption and desorption behavior of hydrogen- and nitrogen-treated activated carbons. The effects of heat treatment on the electrochemical behavior of these carbons were also instrumental in elucidating the nature and the distribution of carbon active sites. Activated carbon surfaces stabilized with hydrogen at 950 °C adsorb very little O2 at room temperature but the graphene layers are terminated with many free carbon active sites because significant O2 adsorption does take place at 150 °C. Furthermore, the low-coverage differential heats of adsorption on sites accessible at 150 °C were lower than those on sites accessible at 25 °C. The role of these free carbon sites in determining the basicity of activated carbon was also addressed. On the basis of the important finding that the point of zero charge exhibits a maximum at intermediate heat-treatment temperature, it is proposed that - in addition to the delocalized basal-plane Ï electrons-the localized Ï electrons at graphene edge (e.g., inplane divalent sigma pairs) act as Lewis bases that interact with protons in aqueous solution.
Abstract: The relevance of petroleum coke activity during the plastic stage in cocarbonization with a low-volatile bituminous coal was assessed by establishing differences in lowering of Gieseler maximum fluidity of the blend (bituminous coal and petroleum coke) and in metallurgical coke quality. Differences in fluidity of the blend were well correlated with parameters used in petroleum coke characterization such as hydrogen donor ability, the volatile matter released between 400 and 500 °C, and the ratio of methyl and methylene groups in aromatic clusters. The metallurgical cokes were produced in a laboratory oven from blends of petroleum coke-bituminous coal and, then, characterized in terms of abrasion strength and reactivity to CO2. There is a clear relation between the chemical activity of petroleum coke in cocarbonization systems with coal and improvements in metallurgical coke quality. The ability of petroleum coke to interact with coal during the plastic stage contributes to good bonding between components as evidenced by the quantitative study of interfaces by optical microscopy.
Abstract: Differences between the surface chemical properties of hydrogen- and nitrogen-treated samples of an activated carbon were quantified using several complementary techniques. Calorimetric studies conducted at 303 K revealed that the sample treated in N2 at 1223 K adsorbs a great deal of oxygen with unusually high differential heats. In fact, both the quantity and the heat of adsorption increased when the treatment temperature was raised from 773 to 1223 K. In contrast, samples treated in H2 adsorbed less and less O2 as the temperature of treatment was raised; after treatment at 1223 K, virtually no C-2 adsorption occurred. At the same time the H/C ratio in the H2-treated samples decreased with increasing treatment temperature. Point of zero charge measurements revealed that only H2 treatments at high temperature (> 1073 K) create basic (hydrophobic) surfaces which are stable after prolonged air exposure. These findings are consistent with the notion that the removal of oxygen in the form of CO and CO2 during high-temperature N2 treatment leaves unsaturated carbon atoms at crystallite edges; these sites are very active for subsequent oxygen adsorption. In contrast, high-temperature Ha treatment accomplishes three tasks: (a) it also removes surface oxygen; (b) it stabilizes some of the (re)active sites by forming stable C-H bonds; (c) it gasifies the most reactive unsaturated carbon atoms. The relative contributions of these three effects depend on the temperature of H2 treatment. The carbon surface resulting from high-temperature H2 treatment is stable against subsequent Oz adsorption in ambient conditions.
Abstract: It is often assumed that green petroleum coke behaves as an inert material in cocarbonization with coking coal blends and has no active behavior on the important thermoplastic properties of the coal blend. This paper investigates that assumption. The objective of this study is to clarify effects arising when different petroleum cokes are added to a single coal or an industrial blend. The effects studied include changes during the pyrolysis stages of the cocarbonization, using a bituminous coal. This was done to study if petroleum coke is totally inert at the plastic stage of a given coal or there is an influence at the plastic stage. A further aim is to show how conventional and nonconventional techniques for petroleum coke characterization relate to its activity with the plastic stage of coal. A range of six petroleum cokes was used. The petroleum cokes were studied in terms of (a) optical texture, (b) FTIR spectroscopy, (c) hydrogen donor ability, (d) thermogravimetric analysis of the pyrolysis stage, (e) free-swelling index, and (f) thermoplastic properties of blends made up of a bituminous coal and petroleum coke. Evidence for a significant activity of some petroleum cokes was assessed using the above techniques, which can be considered as nonconventional in petroleum coke characterization. A good correlation among the parameters obtained from the above techniques/methods was found, indicating that the presence of unreacted and partially carbonized material, the hydrogen donor ability, the relative proportion of methyl and methylene groups, the amount of volatile matter released at a temperature range between 400 and 500°C, the temperature of maximum volatile matter evolution and, finally, the agglomeration degree of petroleum cokes can be considered as important factors in the plastic properties of cocarbonization systems with coking coals.
Abstract: The effects of coal preheating on the quality, textural and surface properties of the coke were assessed in comparison with the conventional wet charging system using a Spanish hvb coal. Coal was flash dried and preheated in a 2 t h-1 Precarbon pilot plant. Carbonization tests on the wet and preheated coals were carried out in a semi-industrial scale oven of 6 tonne capacity. Because textural and surface properties have an important effect on coke quality, an exhaustive characterization of the resultant cokes was made. Cokes were characterized by using microscopic image analysis, mercury porosimetry, density measurements, optical and scanning electron microscopy (SEM) of surfaces. Mechanical strength and reactivity towards CO2 were also studied. Surface areas were determined by N2 adsorption at 77 K. using the Brunauer-Emmett-Teller (BET) equation and CO2 adsorption at 273 K using the Dubinin-Radushkevich (DR) equation. Coal preheating improved coke mechanical strength considerably but at the same time increased the reactivity of the cokes. The higher reactivity could be due to the increase in microporosity and CO2 surface area.
Abstract: Commissioning of the most widely accepted coke reactivity test, NSC, has been carried out at the Spanish National Coal Institute (INCAR). A study was made of the repeatability of the test and some factors shortening the test procedure,using different cokes produced from a wide range of coals at the INCAR Coking Test Plant. A correlation between the NSC test values and those obtained from the CEE test was obtained. The CEE test is quicker, cheaper and easier to perform than the NSC one.
Abstract: the MW pyrolysis as an original thermochemical process of materials is presented. This chapter comprises a general overview of the thermochemical and quantifying aspects of the pyrolysis process, including current application togethe with a compilation of the most frequently used materials.
Abstract: Adsorption is one of the more promising technologies for capturing CO2 from flue gases. Amine polymers, e.g., polyethylenimine (PEI), immobilized on variable porous substrates, silica, zeolites and fly ash, are effective adsorbents for CO2. Two approaches, thermal swing desorption over a range of temperatures and time in an atmosphere of CO2 and thermally assisted pressure swing desorption, are explored for the regeneration of the PEI based adsorbents. The advantages and disadvantages, for example irreversible carbamate formation, are described for both regeneration techniques with conclusions drawn to their feasibility and influence on adsorbent lifetime. This is an abstract of a paper presented at the 231th ACS National Meeting (Atlanta, GA 3/26-30/2006).
Abstract: Two different approaches of developing CO2 adsorbents were presented. Firstly, the modification of the surface chemistry of low cost carbons (carbon concentrates from pulverized fuel ash) by impregnation with nitrogen containing polymers, i.e., polyethylenimine. Additionally, a range of high nitrogen content carbons were developed by carbonization and subsequent activation of a range of materials (polyacrylonitrile, glucose-N compounds mixtures, melamine, and urea/melamine-formaldehyde resins). The results of both approaches for developing CO2 adsorbents were discussed comparing both the adsorption capacity vs. temperature and ease of regeneration of the different adsorbents. This is an abstract of a paper presented at the 228th ACS National Meeting (Philadelphia, PA, 8/22-26/2004).
Abstract: Two different approaches of developing CO2 adsorbents were compared, i.e., by impregnating amines upon activated carbon concentrates from fly ash (PFA)-derived unburned carbon concentrates (PFA_ACC) and through the carbonization and subsequent activation of mixtures of sugar and nitrogen containing compounds. For the PFA__ACC, tetra-ethylene-penta-amine-acrylonitrile was a stronger CO2 adsorption enhancing amine than di-ethanolamine or poly-ethylenimine. Of the N-compounds mixed with the sugars, urea yielded the highest nitrogen content in the resulting carbons. However, carbazole, despite yielding the lowest nitrogen content, engendered the highest adsorption capacity both in terms of the overall amount of CO2 adsorbed by the sorbents and also the mass of CO2 adsorbed per square meter of their surface area. This indicated that it is not just the amount of nitrogen in the adsorbent, but also the nitrogen functionality that has a strong influence upon the performance of the carbons.